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BRIDGE PROJECTS

 
KATY FREEWAY CORRIDOR PROJECT - TxDOT, HOUSTON, TEXAS

Image of Katy Freeway Contract FMarch 2006 ConstructionAIA was the lead structural engineering firm for the entire Katy Freeway Corridor Project. This project included the reconstruction of approximately 26 overpasses and fully directional interchanges of Beltway 8, IH 610.  AIA revised the bridge layouts and design, provided guidance for design, set design criteria, coordinated aesthetics, participated in public meetings, administered construction phasing and construction cost estimate, and created standards for concrete sign columns for the corridor in accordance with aesthetic requirements. AIA also reviewed and approved all bridge layouts and details. Early coordination with all sections helped in standardizing the bridge details like the inverted T cap dimensions, the column spacing, type and size of foundations, deck drainage and beam spans. We conducted group workshops to provide design guidance and explain design criteria. Review and recommendations helped save significant drilled shaft length on Beltway 8 foundations, and helped reduce the number of expensive steel spans on several direct connectors and braided ramps.

Image of Katy Freeway Contract DOctober 2007 ConstructionIH-10 and IH 610 Interchange: In addition to the review of all structures, AIA reviewed the schematic and provided recommendations for schematic refinement for the IH 610 and IH –10 ~ 4 level interchange. The purpose of the review was to look for fatal flaws in the constructability, check horizontal and vertical alignments for minimizing direct connector outages, constructability, structure depth, vertical and horizontal clearances, datum differences in different alignments and locations of conflict with existing bents. Results of the review yielded in modifications to structure depths, realignments to IH 610 mainlanes and direct connectors.

Beltway 8 and IH –10 ~ 5 level interchange:  Review included evaluation of the horizontal and vertical alignments for minimizing direct connector outages, constructability, structure depth, vertical and horizontal clearances, datum differences in different alignments and locations of conflict with existing bents. Review yielded in recommendation to add lanes to IH-10 at this interchange and replace existing direct connectors to minimize weaving, increase safety and capacity for the IH-10 mainlanes.

 

 

WESTPARK TOLLWAY, SECTIONS 2 AND E1, HOUSTON, TEXAS

AIA managed and led the structural design effort for this project which included converting existing overpass at SH 6 to a 3-level grade separation including direct connectors to and from SH 6 with the Westpark Toll Road. Project included design of 3500 feet of mainlane-depressed section of the Westpark Tollway, approximately 2000 LF of entrance and exit ramps, 2000 feet of Alief Clodine, SH 6 northbound and southbound frontage roads. The project also included two bridges for the SH 6 frontage roads over the proposed Tollway, drilled shaft and sheet pile retaining walls, pump station for the depressed section, relocation of 2 ~ 5 x 4 box culverts and intersection design for SH 6 frontage roads and Alief Clodine. Extremely tight right of way, HL&P towers, a 20-inch high-pressure gas line and replacement of foundations of the existing SH 6 Bridge with live traffic added to the complexity of the project.

 

IH-10 BRIDGE, SABINE RIVER CROSSING, ORANGE COUNTY, TEXAS
Design of 1.0 mile of approach roadway, entrance and exit ramps for tourist information center and the turn-arounds at both approaches for this mile long, 120-ft. wide bridge on IH 10. Project included preparation of schematic layout, bridge and roadway design, bridge hydraulics and scour analysis, retaining wall design, traffic control plans, signing and marking, stormwater pollution prevention plans, quantities and cost estimates.

 

SH-288 OVER DOW BARGE CANAL, BRAZORIA COUNTY, TEXAS
Design of 2000 feet of app roach roadway for this 2000 feet long, 7-lane bridge over the DOW Barge Canal and 2 railroad tracks at each side of the canal. Project included preparation of bridge layout, bridge and roadway design, bridge & roadway hydraulics and scour analysis, retaining wall design, traffic control plans, signing and marking, stormwater pollution prevention plans, quantities and cost estimates.

 

 

 

 

BUSH IAH BUS FLYOVER BRIDGE, HOUSTON, TEXAS
Design of a four span steel curved trapezoidal bridge. Design was in accordance with TxDOT standards and specifications. Foundations were designed to miss FAA cable since relocation of the cable was not an option. Bridge was 660’ in span length, was made of 4 continuous spans, 160’-240’-160’-100’, steel curved box girder bridge. Responsible for load calculations, design and rebar detailing of abutments, slab, girders, bent columns and caps, foundations, and calculation of total quantities.

 

 

BROOKLYN BRIDGE REHABILITATION, NEW YORK, NEW YORK
Inspection including the Main Span towers, design and preparation of contract documents necessary for the rehabilitation of the Brooklyn Bridge's Brooklyn approach, encompassing 5 overpass structures and approach roadways founded on fill which is supported by masonry arches; the Manhattan approach encompassing 2 overpass structures, approach roadways and 6 ramp structures. The major rehabilitation work will include the replacement of roadway decks, concrete safety barriers, concrete filled steel grid decks, joints, drainage systems, lighting systems, striping and signing. Major work includes superstructure steel, bearings, painting, substructure concrete and stone masonry repairs as well as other rehabilitation items. Survey of Manhattan approach roadways, adjacent New York City streets and approach viaduct for the redesign of Manhattan approaches and rehabilitation of bridge approach structures.

US 84 BRIDGE REPLACEMENTS - TxDOT, TAYLOR COUNTY, TEXAS

AIA was the Project Manager and bridge design Task Leader for widening of three bridges and replacement of four bridges on US 84. Prepared bridge condition surveys for all structures. AIA also prepared an economic justification report to evaluate replacement versus widening of four structures. Widening structures required matching of existing bridge types. Existing bridge overlay had to be adjusted to minimize dead load and to provide adequate rail height. Channel work was included at four structures. Bridge lengths varied from 60 feet to 300 feet. All bridges were constructed in phases. Project was completed on a fast track with concurrent work authorizations.

US 69 – TxDOT, BEAUMONT, TEXAS

AIA was the bridge design task leader for 4 bridges that included 2 bridge widenings and 2 new structures over Rhodair Gully. New bridges were prestressed concrete box beam bridges on a skew.  The bridges were single span 80 feet long prestressed concrete box beam bridges.  Also completed the hydrologic and hydraulic study for the same.  Steep channel banks were designed as retaining walls. Project also included design of 4 soil nail retaining walls for U-turn lanes at SH 347 and at Spurlok Road.

INDEPENDENCE BLVD. BRIDGE DESIGN AND TRAFFIC STUDY, MISSOURI CITY, TEXAS
Completed bridge layout, preliminary and final designs and construction drawings. The bridges were twin bridges with lengths varying from 228ft to 290ft with individual spans of up to 86ft. Vertical curve and two horizontal reverse curves with superelevations varying from 4% to 4% and skew angles varying from 18 degrees to 64.5 degrees. All spans were prestressed concrete "Type C" AASHTO beams and substructure as reinforced concrete caps on prestressed concrete piling. One end abutment was designed using drilled shafts due to close proximity of an oil pipeline.

NORTH DIAMONDHEAD BLVD, HOUSTON, TEXAS
Responsible for schematic design of a new roadway to widen the existing facility from two to four lanes divided. The project also included the layout and design of twin bridges.

BRIDGE REPLACEMENT, AMARILLO, TEXAS
AIA performed bridge design, schematic, bridge layout, scour evaluation, hydraulic report, and PS&E for replacement of an off-system bridge on FM291 in Amarillo, Texas. AIA also performed hydraulic studies and scour evaluation and analysis for six other off-system bridges on the same contract.

ALLENDALE ROAD BRIDGE OVER VINCE BAYOU, PASADENA, TEXAS
Assisted in the design and plan preparation associated with the Allendale Road Bridge over Vince Bayou. These twin three span bridges (25'-25'-25') over Vince Bayou are 37' and the superstructure is AASHTO prestressed concrete box beams.

WEST FUQUA BRIDGES, HOUSTON, TEXAS
Design of two twin bridges on West Fuqua Road. One pair of bridges over HCFCD Ditch C148-00-00 and the other pair over Fort Bend County Drainage Ditch VII-B-1 with a 40 degree skew angle.

OFF-SYSTEM BRIDGE REPLACEMENT, FORT BEND COUNTY, TEXAS
AIA performed 10 off-system bridge replacements. The structures were replaced with 3 span prestressed concrete bridges.

FUQUA INTERCHANGE, IH-45 AT FUQUA HOUSTON, TEXAS
This 2700 ft. interchange consisted of 21-70 ft. prestressed concrete box beam spans. Approach spans are connected with an intersection steel structure 220' long and 150' wide. The west approach span is a three span continuous steel plate curved girder spans of 110'-1 10'-110'. The east approach span is a continuous three-unit steel plate girder with spans of 122'-122'-122'. The steel girders were all composite design. The abutments were rectangular, reinforced concrete section supported with drilled shafts. AIA recommended use of box beams to reduce construction time and traffic congestion during construction.

BIENNIAL INSPECTION OF REGION 11 ARTERIAL BRIDGES, NEW YORK
In-depth inspection, surface and subaqueous of all bridge components for over 100 bridges as part of the biennial/interim inspection program. Underwater inspection of seven bridges using both scuba and hard hat surface supply diving to inspect for the presence of scour, evaluate the foundation integrity and confirm the rehabilitation of structures. Fathometer surveys of the channel bottom were performed at two of the bridge sites. Preparation of technical reports discussing the findings of the inspections in accordance with NYSDOT requirements.

REHABILITATION OF FDR DRIVE VIADUCT, MANHATTAN, NEW YORK
Design of emergency repairs to the outer roadway along the FDR Drive in upper Manhattan as a result of deficiencies uncovered during the Biennial/Interim inspection.

YORK STREET BRIDGE STRUCTURE, BROOKLYN, NEW YORK
Design of a single span (80' long) structure for Brooklyn Bridge approaches over BQE Expressway. Work included 3 staged construction; design of concrete filled steel grid on plate girders for superstructure; design of abutment repairs and modifications; and design of utility relocations, etc.

GEORGE P. COLEMAN BRIDGE, VIRGINIA
Design, preparation of plans and specifications for widening of 14 approach spans of Coleman Bridge, for Route 17 over York River, Virginia. Work included widening abutments, modification of solid piers into hammerheads, design of prestressed concrete continuous spans, and steel plate girder spans. North approach was 8 spans at 90 feet, south approach was 6 spans (2 @ 65 feet and 4 @ 90 feet). The bridge was 77-feet in width with the continuous superstructure being AASHTO, Type IV I-beams and the simple spans being steel plate girder to accommodate the truss center span. Total length of bridge is 3750-ft.

TRIBOROUGH BRIDGE, NEW YORK, NEW YORK
In-depth engineering inspection of the Approach Spans, Side Spans, Main Spans and viaduct portion of the Queens Suspension Bridge section, the Bronx Truss Bridge section and the Manhattan Lift Span section as well as several ramp structures of this East River Bridge.

MANHATTAN BRIDGE, NEW YORK, NEW YORK
Subaqueous and high level inspection of 2000 foot suspension bridge in lower Manhattan, New York as part of the New York State Department of Transportation's Biennial Bridge Inspection Program. In-depth inspection of both the upper and lower roadway of the Brooklyn Approach, Side Spans, Main Spans, and the Manhattan Approach sections of the bridge, including East and West Transit segments and Towers. The subaqueous inspection of the Brooklyn and Manhattan Towers, using surface supply hard hat diving consisted of evaluation for the presence of scour and the foundation integrity of the existing structures as well as preparation of the technical reports discussing the findings as per NYSDOT requirements.

US 96 BRIDGES, HARDIN COUNTY, SILSBEE, TEXAS
Project involved bridge layout, preliminary design, final design and construction cost estimate for two bridges for the US 96 Highway widening project. One bridge consisted of two 50-foot spans of Type C prestressed concrete AASHTO beams and the other bridge consisted of three 43-foot spans of Type C prestressed concrete AASHTO beams with a skew of 26 0. Both bridges provide 40'-10" of roadway carrying two lanes.

IH-45 NORTH HOV LANE CROSSTIMBERS INTERCHANGE, HOUSTON, TEXAS
Total length of ramp is 805-foot. The width of the structure varies from 35'-10" to 44'-10" and consists of two continuous steel horizontally curved plate girders with spans o f 75'-93'-93'-75' and 105'-130'-130'-105'. The width of the structure varied fro m 35'-10" to 42'-8" making the horizontally curved girder spacing variable. The substructure is reinforced concrete abutment, has drilled shafts and hammer head piers with cantilevered cap beams and oval columns. Prepared bridge layout, final construction plans and construction cost estimate.

HENRY HUDSON BRIDGE, NEW YORK, NEW YORK
Inspection of all structural components, including the primary members (fascia, floor beams, stringers, main cables), secondary members (diaphragms, truss gusset plates, truss lateral bracing members), deck elements, anchorages, abutments, piers, and utilities of this major river crossing in upper Manhattan, New York performed for the Triborough Bridge and Tunnel Authority.

VERRAZANO BRIDGE BIENNIAL INSPECTION, NEW YORK, NEW YORK
Surface and subaqueous inspection of one of the world’s longest steel truss suspension bridges which connects the Boroughs of Brooklyn and Staten Island, New York. The inspection work included the examination of all bridge and structural components: inspection of decks, structural framing, suspension cables, towers, and anchorages, abutments and approach structures, utilities, lighting and communication equipment. Unwrapping sections of main cables for inspection of the interior and rewrapping. The underwater inspection consisted of evaluating for the presence of scour and foundation integrity of the piers fenders, dolphins retaining walls and submerged portions of the abutments. A fathometer survey of the Narrows between Brooklyn and Staten Island was also performed. The survey covered an area 5200 feet long by 50 feet wide. The waterway is tidal with flows up to 2.5 knots and water depths up to 100 feet.

SPENCER HIGHWAY BRIDGES OVER WILLOW SPRING TRIBUTARY, HOUSTON, TEXAS
Designed and prepared PS&E associated with the reconstruction of Spencer Highway Design Section III.A., east of Willow Spring Bayou to east of Underwood Road. The bridge was 3-span with prestressed concrete box beams superstructure. The abutments and bents were reinforced concrete rectangular beams supported on prestressed concrete piles.

N. WAYSIDE DRIVE OVER HCFCD DITCH 125-00-000, HOUSTON, TEXAS
Prepared the final PS&E associated with this bridge. Bridge was a skewed three span (34.0'-34.0'-34.0') prestressed concrete box beam bridge to conform with AASHTO HS20-44 loading. The abutments and pier for this structure were reinforced concrete beams supported by 16 inch square prestressed concrete piling.

TERHUNE AVENUE BRIDGE REPLACEMENT, WAYNE, NEW JERSEY
Structural design, boundary survey, topographic survey, preparation of right-of-way drawings for property takings, utility engineering, geotechnical testing and boring as well as related engineering services required for the development of plans, specifications and bid documents for the replacement of the Terhune Avenue (SR Route 202) Bridge under the FAUS program.

BAYONNE BRIDGE INSPECTION, NEW YORK
In-depth structural inspection of the substructure, deck and other structural members to identify deficiencies which may present a potential safety hazard. Preparation of Structural Inventory and Appraisal (SI&A) sheets, render recommendations for and prioritize repairs.

ROUTE 3 BRIDGE OVER BERRY'S CREEK, NEW JERSEY
Utility engineering for widening of major highway bridge linking the Meadowlands and carrying Route 3 over Berry 's Creek in Rutherford and East Rutherford, New Jersey.

THROGS NECK BRIDGE BIENNIAL INSPECTION, NEW YORK, NEW YORK
In-depth inspection to evaluate for the presence of scour and foundation integrity of 36 bridge piers. Surface supply hard hat diving was used. Project also entailed the performance of a fathometer survey of the river channel and preparation of the technical report and AUTO-CADD drawings per NYSDOT requirements.

RHODES ROAD BRIDGE OVER SEALS GULLY, HOUSTON, TEXAS
Prepared the Preliminary Engineering Report, final plans, specifications, and estimate associated with the replacement of the existing timber bridge with a three span ( 26.5'-26.5'-26.5' ) prestressed concrete box beam bridge to conform with AASHTO HS20-44 loading. The abutments and pier for this structure were reinforced concrete beams supported by 16 inch square prestressed concrete piling. This skewed and superelevated bridge was 36 foot in width and the project also included approach roadway and drainage improvements.

FM 1960 WISHBONE INTERCHANGE, IH-45 AT FM 1960, HOUSTON, TEXAS
This FM 1960 Wishbone interchange consisted of 20 prestressed concrete box beam spans of varying lengths and reinforced concrete deck. The abutments were reinforced concrete rectangular beams with drilled shafts. Designed the two 200 ft. long steel continuous straddle bents supported by circular reinforced concrete columns.

UNDERGRADE BRIDGE INSPECTION, MORRIS & PASSAIC COUNTIES, NEW JERSEY
In-depth inspection and rating of 17 railroad bridges, underwater inspection of railroad culvert over Frank's Creek. Work involved inspection, load rating analysis, preparation of Inspection Reports, recommendations for repairs and cost estimates.

GARDEN STATE PARKWAY BRIDGE INSPECTIONS
In-depth inspection of nine parkway bridges in Middlesex, Ocean, Burlington & Cape May.

BRIDGE INSPECTIONS, PASSAIC COUNTY, NEW JERSEY
Surface and sub-aqueous inspections for cycle four reevaluation survey of 37 off-system bridges in Passaic County including reports and recommendations.

GOFFLE HILL ROAD BRIDGE REPLACEMENT, PASSAIC COUNTY, NEW JERSEY
Design survey of bridge and approach roadways, preparation of right-of-way drawings for property takings, utility engineering, geotechnical testing and boring as well as related engineering services required for the development of plans, specifications and bid documents for the replacement of this single span structure over Goffle Brook.

COMLY ROAD BRIDGE REHABILITATION, LINCOLN PARK, NEW JERSEY
Survey, utility engineering, maintenance and protection of traffic and re-design of approach roadway for the rehabilitation seven span bridge carrying Comly Road over NJ Transit Morristown line at Lincoln Park Railroad Station.

LOWER MAIN STREET BRIDGE REHABILITATION, PATERSON, NEW JERSEY
Survey, geotechnical investigation, utility engineering, hydraulic analysis, permitting, re-design of approach roadways.

QUEENS EAST RIVER WHARF, NEW YORK, NEW YORK
Underwater inspection for the demolition of existing wharf, reuse of existing steel "H" pile and timber pile where feasible, construction of a new wharf.

EAST COMPLEX CONNECTOR ROAD, SUPER COLLIDER PROJECT, WAXAHACHIE, TEXAS
As a subconsultant to Parsons Brinckerhoff, AIA designed a seven at 80', span bridge and approaches over Grove Creek to service the East Complex area of SSC project. The bridge was 44-foot in width with the superstructure being Type IV AASHTO I beams. The abutments and bents were reinforced concrete rectangular beams supported with circular drilled shafts/columns. The entire bridge was designed and detailed to TxDOT specifications and the structure was checked for a 5S4 -140 ton truck loading.

HOBBY INTERCHANGE, IH-45 AT MONROE, HOUSTON, TEXAS
This 3300 ft. interchange consisted of 15-70 ft. spans and 10-60 ft. spans of prestressed concrete box beam design connecting to a 228 ft. by 180 ft. curved composite steel girder and stringer structure. The intersection structure was all steel design and included 2000 ft. of retaining wall. The substructure was reinforced concrete construction. The abutment consisted of a rectangular reinforced concrete beam supported with drilled shafts and the bents were cantilevered beam - hammerhead piers, some supported with single columns and others with two columns. Simply supported reinforced concrete beams were also used at some bent locations. AIA recommended the use of box beams to reduce construction time and cost traffic congestion during construction.

OUTERBRIDGE CROSSING, STATEN ISLAND, NEW YORK
In-depth structural inspection of the substructure, deck and other structural members to identify deficiencies which may present a potential safety hazard. Preparation of Structural Inventory and Appraisal (SI&A) sheets, render recommendations for and prioritize repairs.

MILL BASIN BRIDGE REHABILITATION, BROOKLYN, NEW YORK
Survey of 4000 feet of approach roadway, bridge measurements, preparation of right-of-way documents and design of the roadway approaches along the Belt Parkway for the total rehabilitation of 865 foot, 14 span double leaf trunion bascule bridge over Mill Basin.

GERRITSEN INLET BRIDGE REHABILITATION, BROOKLYN, NEW YORK
Survey of 3500 feet of approach roadway, bridge measurements, preparation of right-of-way documents and design of the roadway approaches along the Belt Parkway for the total rehabilitation of 520 foot long, 105 foot wide eleven span bridge carrying six lanes of the Belt Parkway over Gerritsen Inlet.


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